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RAPID PROTOTYPING TECHNOLOGIES ENHANCE INNOVATION OPPORTUNITY


1.1.2009


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For those involved in product development, engineering, and other form-giving applications, rapid prototyping (RP) technology can offer an excellent deliverable for various applications. Prototyping can be used for concept generation, ergonomic testing, test fitting, functional testing and even small-batch production.


There are various rapid prototyping technologies available for use including Fused Deposition Modeling (FDM), Stereolithography (STL), Selective Laser Sintering (SLS), and 3D Printing. Each of these technologies has advantages and disadvantages.




Fused Deposition Modeling technology is marketed commercially by Stratasys, which also holds a trademark on the term. Like most other RP processes FDM works on an "additive" principle by laying down material in layers. A plastic filament or metal wire is unwound from a coil and supplies material to an extrusion nozzle which can turn on and off the flow. The nozzle is heated to melt the material and can be moved in both horizontal and vertical directions by a numerically controlled mechanism, directly controlled by a computer-aided design software package. In a similar manner to stereolithography, the model is built up from layers as the material hardens immediately after extrusion from the nozzle.


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